Reliable Foundry Mixing Mixer for Durable Sand Mixing Solutions

• Customization: Available
• After-sales Service: Online Support
• Warranty: 1 Year
• Type: Lost Mold Casting Production Line
• Shotcrete Type: Dry
• Machining Process: Brick Production Line
• Structure: Rotor Type
• Productivity: 150m²/h
• Feeding Height: 1380mm
• Vibrating Amplitude: 1.4mm
• Certification: ISO9001: 2000, CE
• Condition: New
• Color: Customized
• Capacity: 40-60mould/Hour
• Casting Sand Mixer: Mixing Green Sand
• After-Sales Service Provided: Free Spare Parts
• Usage: Foundry Castings Production
• Casting Plant: Green Sand Casting Line
• Technology: Green Sand Casting Technology
• Transport Package: Wood
• Origin: China

Product Description

Master the Art of Precision: Unlocking the Secrets to Advanced Casting Techniques.

UNVEILING THE ESSENTIAL PROCEDURAL STEPS FOR CASTING PERFECTION:
1. Selecting Source Material for the Pattern
This pivotal phase sets the stage for successful lost foam casting. Carefully select material that aligns with casting demands. For aluminum die castings, we choose expandable polystyrene enriched with pentane, a powerful blowing agent ensuring superior performance. In contrast, for cast iron and steel, a specialized copolymer of EPS and EPMMA is employed to achieve optimal results.

2. Pre-expansion Process
Experience efficient expansion of polystyrene, driven by the dynamic action of pentane as a blowing agent. Witness the magic as beads expand seamlessly using a state-of-the-art fluidity bed dryer.
3. Molding Process
Craft the perfect pattern section by directing pre-expanded EPS beads through a precision fill gun into a robust metallic mold with compressed air. Within this mold, the beads harmonize under heat, sculpting the intricate pattern geometry. Delve into the detailed molding process below for further insights.
4. Assembly and Mounting of Pattern Sections
Transform complex pattern geometries by segmenting into manageable sections. Following foaming and drying, these segments unite into a comprehensive pattern, expertly mounted onto a gating system to craft an impeccable cluster.
5. Cluster Coating
Elevate your cast with a premium coating process. Immerse the assembled clusters in a water-based refractory solution, achieving a robust 2mm coating thickness that ensures quality and precision.
6. Mold Filling Technique
Expertly position the coated cluster in a flask for sand filling. Employing a sand raining feeder, allow quartz sand to cascade and compact around the cluster, leaving only the sprue majestically exposed for the casting phase.
7. The Casting Phenomenon
Align a down sprue with the EPS sprue, inviting molten metal to journey through the down sprue into the foam pattern's gating system. Witness the molten metal's transformative power as it disintegrates the EPS cluster, meticulously filling the mold cavity with intricate precision. Explore the decomposition artistry in the process below.
8. The Art of Demolding
After solidification of the molten metal, a solid casting masterpiece emerges, ready for the subsequent steps of refinement and cleaning.
9. Sand Processing and RecyclingIn the quest for sustainability, post-demolding sand journeys to our cutting-edge processing system, ensuring efficient recycling and reuse for future casting endeavors.

Product Parameters

Model	GZS16-30	GZS20-75	GZS22-75	GZS22-90	GZS25-110	GZS25-132	GZS29-200
Product name	High efficiency sand mixer	High efficiency sand mixer	High efficiency sand mixer	High efficiency sand mixer	High efficiency sand mixer	High efficiency sand mixer	High efficiency sand mixer
Disc diameter(mm)	φ1600	φ2000	φ2240	φ2240	φ2500	φ2500	φ2850
Productivity(t/h)	15-20	25-32	30-35	35-40	40-45	50-60	60-80
Main motor power(kw)	30	75	75	90	110	132	200
Rotor motor power(kw	2×15	2×22	2×30	2×37	2×45	2×55	2×55
Spindle speed(r/min)	34	31.72	27.32	27.32	27.3	27.32	25.4
Rotor speed(r/min)	980	980	975	975	950	950