Reliable Foundry Mixing Mixer for Durable Industrial Performance

• Customization: Available
• After-sales Service: Online Support
• Warranty: 1 Year
• Type: Lost Mold Casting Production Line
• Shotcrete Type: Dry
• Machining Process: Brick Production Line
• Structure: Rotor Type
• Productivity: 150m²/h
• Feeding Height: 1380mm
• Vibrating Amplitude: 1.4mm
• Certification: ISO9001: 2000, CE
• Condition: New
• Color: Customized
• Capacity: 40-60mould/Hour
• Casting Sand Mixer: Mixing Green Sand
• After-Sales Service Provided: Free Spare Parts
• Usage: Foundry Castings Production
• Casting Plant: Green Sand Casting Line
• Technology: Green Sand Casting Technology
• Transport Package: Wood
• Origin: China

Product Description

Grabbing Your Attention: A Title That Resonates.

UNVEILING THE CRUCIAL PROCEDURAL STEPS AHEAD:
1. Procuring the Pattern Source Material
This pivotal stage sets the foundation for successful lost foam casting. Selecting the right material is key, tailored to meet specific casting requirements. For aluminum die castings, we employ expandable polystyrene imbued with pentane, a highly effective blowing agent that ensures precision and quality. agent. Conversely, for cast iron and steel components, we utilize a sophisticated copolymer blend of EPS and EPMMA to meet the unique demands of these materials with precision.

2. Pre-expansion: The Initial Growth Phase
Witness the seamless expansion of polystyrene, driven by the powerful pentane blowing agent. Below, explore a bead that has been meticulously pre-expanded using our state-of-the-art fluidity bed dryer, setting the stage for excellence.
3. Molding: Shaping Perfection
In crafting the actual pattern section, pre-expanded EPS beads are expertly propelled into a permanent metallic mold via a fill gun using compressed air. Inside the mold, these beads conjoin during heating to form the precise pattern geometry desired. Delve into the detailed molding process outlined below.
4. Assembling and Mounting the Pattern Section
To tackle complex pattern geometries, they are divided into more manageable sections. Post foaming and drying, these sections are meticulously assembled into a complete pattern and mounted onto a gating system to form a cohesive cluster.
5. Clusters Coating: Adding a Protective Layer
The assembled clusters undergo a specialized coating process, where they are submerged in a water-based refractory coating, achieving an ideal thickness of approximately 2mm to ensure durability and performance.
6. Mold Filling: Embedding with Precision
Positioned within a flask, the coated cluster is enveloped as quartz sand cascades over it using a sand raining feeder. Through vibration, the sand is compacted until the cluster is completely embedded, leaving only the sprue exposed—a crucial step in the process.
7. Casting: Transformation Unveiled
Aligning a down sprue over the EPS sprue, molten metal is skillfully poured into the downsprue, traversing into the foam pattern's gating system. The molten metal decomposes the EPS cluster, revealing the mold cavity with breathtaking detail. Dive deeper into the decomposition process below.
8. Demolding: The Unveiling of Creation
Following the solidification of the molten metal, the casting emerges in its formed glory. These castings then proceed to the subsequent stage for meticulous cleaning and finishing.
9. Sand Processing Department: Recycling for SustainabilityOnce demolding concludes, the used sand is transported to a state-of-the-art processing system, where it is expertly recycled and prepared for future use, promoting sustainability and efficiency.

Product Parameters

Model	GZS16-30	GZS20-75	GZS22-75	GZS22-90	GZS25-110	GZS25-132	GZS29-200
Product name	High efficiency sand mixer	High efficiency sand mixer	High efficiency sand mixer	High efficiency sand mixer	High efficiency sand mixer	High efficiency sand mixer	High efficiency sand mixer
Disc diameter(mm)	φ1600	φ2000	φ2240	φ2240	φ2500	φ2500	φ2850
Productivity(t/h)	15-20	25-32	30-35	35-40	40-45	50-60	60-80
Main motor power(kw)	30	75	75	90	110	132	200
Rotor motor power(kw	2×15	2×22	2×30	2×37	2×45	2×55	2×55
Spindle speed(r/min)	34	31.72	27.32	27.32	27.3	27.32	25.4
Rotor speed(r/min)	980	980	975	975	950	950